Accipio Technologies

07/01/2016

Bearing shield inspection system

Bearing shield plays an important role in determining the overall quality of a bearing. Accipio technology introduces software solution for bearing shield inspection. Bearing shields need to be inspected in order to check following defects.
1) Pin hole
2) Scratch
3) Blobs
4) Any kind of surface irregularities including roughness.
5) shade variation

Accipio Bearing inspection software system identify above mentioned error along with the color tone variation with great accuracy and make the decision for pass or fail scenario or classification of shields in different grades.

26/12/2015

Cylinder liner scanner machine

Cylinder liner/sleeve manufacturers face challenge when it comes to quality control. As cylinder liner surface are of curvature nature and highly specular. So doing manual inspection is always a tedious job and number of people required to do this job round the clock. In Manual inspection process, quality control person inspect the outer surface using some handy light source and try to focus on inner surface as well. He/she is having very limited scope to inspect both surfaces as surface are of specular nature and curvature. Not using the right illumination source suppresses the few defects which can be identified with naked eyes. Few defects like pin hall, hair line crack, blob etc. are difficult to identify using the current inspection practice.
Accipio introduces solution to overcome these challenges with a Cylinder liner scanner machine. Which addresses all the above scenario and hurdles of inspection practice. Our liner scanner scans complete inner and outer surface using the dedicated light source which is designed to inspect the specular and curved surfaces along with the HD camera module. Scanner scans the complete surfaces and inspects the each micro level defect with the 0.05 mm of accuracy. A customized software analyze the surface area and produces the onscreen report of the scan. User can generate report for the batch for persistent storage of the data.

26/12/2015

Software solution for Rubber cap inspection:
Accipio technologies provides Rubber cap inspection solution to pharma machine manufacturers. Accipio Rubber cap inspection solution comes with a high degree of accuracy and processing speed. Rubber cap are getting inspected at accuracy of 0.01 mm. even a small deficiency will be captured. Rubber cap grading is possible with this accuracy.
Types of defects identified by our software solution
1) Foreign particles
2) Cracks
3) Blobs
4) Any kind of irregularity present in Rubber cap.
5) Color particle identification

Key Features:
1) Color and color particle identification.
2) OCR (Optical character read).
3) Any size, color and shape of Rubber cap.
4) Multiple camera with great speed of inspection.

Processing speed: our software solution can process 500 to 1200 Rubber caps per minutes. With multiple camera setup. Inspection speed can be increased beyond 1200 Rubber caps per minute.

26/12/2015

Software solution for Vials inspection:
Accipio technologies provides vials inspection solution to pharmaceutical machine manufacturers. Accipio vials inspection solution comes with a high degree of accuracy and processing speed. Vials are getting inspected at accuracy of 0.01 mm. even a small deficiency will be captured. Vials grading is possible with this accuracy.
Types of defects identified by our software solution
1) Foreign particles
2) Cracks
3) Blobs
4) Any kind of irregularity present in vials.
5) Color particle identification

Key Features:
1) Color and color particle identification.
2) OCR (Optical character read).
3) Any size, shape and color of vials.
4) Multiple camera with great speed of inspection.

Processing speed: our software solution can process 300 to 1000 vials per minutes. With multiple camera setup. Inspection speed can be increased beyond 1000 vials per minute.

25/11/2015

Cylinder liner layer thickness measurement

For light weight cylinder liners, to reduce the weight for the light weight automobile engine. manufacturers creates coating on outer surface of cylinder liner. The thickness of this coating is an important aspect to measure. our cylinder liner layer thickness measurement system. calibrates layer with respect to ID, OD of cylinder and measure thickness as min, max and average parameter. following screenshot is of the system at work.

17/11/2015

Coordinate measurement system

Cylinder liner Honing Angle measurement

Honing angle is an important aspect of cylinder liner(sleeve) manufacturing process. our honing angle measurement system comprises a dedicated HD camera module along with dedicated light in order to capture the HD image of cylinder liner surface, as the cylinder liner surface produces the specular reflection as the surface is curvature in nature.
A customized software to produce to very accurate angle measurement of the honing lines. using the hardware. following is the typical screen shot of system in action.

System capture images and calculate honing angle and produces report on demand for persistent data storage.

03/11/2015

03/11/2015